Top 10 Innovative Uses of Corrugated Plastic in Packaging

Explore creative and unique ways that corrugated plastic is being used for packaging solutions across various industries.

Hey there, packaging enthusiasts! It’s time to dive into the fascinating world of corrugated plastic and explore the top 10 innovative uses of this versatile material in packaging. As the sales manager at Coropak, I’ve had the pleasure of witnessing firsthand how corrugated plastic has revolutionized the packaging industry. So, grab a cup of coffee and let’s explore some creative applications!

1. Sustainable Shipping Solutions

In today’s eco-conscious world, sustainability is key. Corrugated plastic offers a sustainable alternative to traditional packaging materials like cardboard. Its durability allows for multiple uses, reducing waste and lowering the environmental impact of shipping.


2. Customizable Tote Bins

Tote bins are a staple in many industries, from manufacturing to agriculture. Corrugated plastic tote bins can be customized to fit specific dimensions and come in various colors, making them perfect for organizing and transporting goods.


3. Protective Dunnage Inserts

When shipping delicate or fragile items, protective dunnage inserts are a must-have. Corrugated plastic dunnage inserts provide excellent shock absorption and can be tailored to fit snugly within packaging, ensuring that your products arrive at their destination unscathed.

4. Reusable Retail Displays

In the retail world, presentation is everything. Corrugated plastic retail displays offer a lightweight and reusable solution for showcasing products in-store. With vibrant printing capabilities, these displays can grab customers’ attention and boost sales.


5. Temperature-Controlled Packaging

Maintaining the integrity of temperature-sensitive products during shipping is crucial. Corrugated plastic packaging with insulating properties provides a cost-effective solution for maintaining desired temperatures, whether it’s hot or cold.

6. Foldable Corrugated Plastic Boxes

Space-saving solutions are always in demand, especially in warehouses and distribution centers. Foldable corrugated plastic boxes offer the durability of traditional boxes with the added benefit of being collapsible for easy storage when not in use.

7. Hazardous Material Containers

Safety is paramount when handling hazardous materials. Corrugated plastic containers designed specifically for hazardous materials offer leak-proof and puncture-resistant properties, ensuring the protection of both the environment and personnel.

8. Antistatic Packaging Solutions

In industries where static electricity poses a risk, such as electronics manufacturing, antistatic packaging is essential. Corrugated plastic antistatic trays and boxes provide protection against electrostatic discharge, safeguarding sensitive components during transit.

9. Hydroponic Plant Trays

The agriculture industry is embracing hydroponic farming for its efficiency and sustainability. Corrugated plastic trays serve as excellent substrates for hydroponic systems, providing support for plant roots while allowing for optimal water drainage and nutrient absorption.

10. Collapsible Bulk Containers

For businesses dealing with bulk goods, collapsible containers offer significant cost savings on storage and shipping. Corrugated plastic collapsible bulk containers are lightweight, stackable, and durable, making them ideal for a wide range of industries.

There you have it—my top 10 innovative uses of corrugated plastic in packaging. From sustainable shipping solutions to hydroponic plant trays, the possibilities are endless when it comes to harnessing the power of this remarkable material. As the packaging landscape continues to evolve, I’m excited to see how corrugated plastic will shape the future of packaging solutions. Until next time, happy packaging!

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Technical Data Sheet
Physical Qualifications 
Qualifications Method Unit Polypropylene *
special PP weight ISO 1183gr/cm³0.907
water absorbtion ISO 62%0.02
Thermal Specialities 
Speciality Method  Unit Polypropylene*
Air indexASTM D696mm/m°C0.18
Special temparatureDSCJ/g°C1.68
Thermic inflexion temp. ISO 75°C78
Thermic inflexion temp.ISO 75°C52
vicat softening temp. ISO 306°C148
vicat softening temp.ISO 306°C78
Mechanic Qualifications  - 1
qualifications Method  Unit Polypropylene*
drawing resistance ISO 527MPa38
split point ISO 527%800
stretch index ISO 178MPa1250
impact resistance ISO 180kJ/m²80
Shore hardnessISO 868-66
Mechanic Qualifications  - 2
qualifications Method  Unit Polypropylene*
comparasion of maximum 2,1mm/350grN/cm²Min. 3,7
tension 2,0mm/400grN/cm²Min. 1,4
3,0mm/650grN/cm²Min. 5,5
4,5mm/1000grN/cm²Min. 14,4
Optical Characteristics 
Specialities MethodUnitcorrugated sheet 
light transmissivity 2,0mm/400gr%58
Electrical Characterictics 
qualifications  MethodUnitcorrugated sheet 
surface resistanceASTMD 257ΩCa. 1013
Electric static ( at 1MHz’)ASTMD 150--2,25
Division rate  (at  tg δ 1 MHz )ASTMD 150--‹ 5×10-4
Electric resistance  ( 500 V/sec)ASTMD 149kV/mm70

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